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CLEAN-BUILD CONSTRUCTION PROTOCOL

ACM’s Clean-Build division offers Protoclean protocol services for cleanroom construction, ensuring adherence to ISO 14644-4 standards. These services are designed to support the construction of cleanrooms from initial build through to final certification, ensuring that all phases of construction meet stringent cleanliness and contamination control standards.

Protoclean Protocol Levels 1 through 5

ACM partners closely with contractors and customers to establish and schedule protocol levels 1 through 5, which encompass the complete lifecycle of cleanroom construction. These protocol levels cover the following stages:

  1. Level 1: Initial rough clean and preparation for further construction activities.
  2. Level 2: Intermediate cleaning and preparation for finer finishing processes.
  3. Level 3: Final top-down cleaning and installation of critical cleanroom systems.
  4. Level 4: Final clean and air handling unit testing, ensuring the cleanroom is ready for certification.
  5. Level 5: Final validation and certification of cleanroom functionality.

Protoclean Tracking and Reporting

ACM ensures transparency and accountability throughout the entire cleanroom construction process with the Protoclean tracking system. Key features include:

  • Real-Time Monitoring:

    • Track the progress of each protocol level, including completion of tasks and milestones.
    • Monitor the execution of critical cleaning processes and tasks across all construction phases.

  • Environmental Measurements:

    • Capture environmental data, including temperature, humidity, and particulate levels, to ensure compliance with cleanroom specifications.
    • Data is logged in real time for accurate, up-to-date reporting.

  • Secure Data Access:

    • All data captured during the cleanroom construction process is stored on ACM’s secure proprietary software system.
    • This allows both the contractor and customer to access vital data at any time, ensuring continuous collaboration and transparency.

Why Choose ACM for Protoclean Protocol Services?

  • ISO 14644-4 Compliance:

    • ACM’s services adhere to the strict standards outlined in ISO 14644-4, ensuring your cleanroom is built to the highest standards of cleanliness and contamination control.

  • Streamlined Process:

    • With clearly defined protocol levels and real-time tracking, ACM ensures efficient project management and reduced construction time.

  • Comprehensive Data Management:

    • Our proprietary software system allows all involved parties to easily access progress, environmental measurements, and completion status, streamlining communication and reducing delays.
Protoclean Monitor

MOBILIZATION 

ACM is mobilized and on site as soon as the interior building is weathertight and installations of return ducts, process piping, unistrut, pipe hangers, and other utilities downstream of the clean air are started.

Equipment and Tool Hook-up Protoclean Protocols are executed once the facility passes the As Built Certification.  At the completion of Tool Hook-up, a second Certification is performed under At Rest Conditions.

Protoclean is quality control for clean-build construction of cleanrooms.

Reasons Industry Leaders Utilize ACM’s Protoclean Protocol

A leader since 1985  of  “Outstanding Global Construction Results.”

Veteran Cleanroom Protocol & Cleaning Team

Globally Recognized Training Programs

Quick Mobilization Turn-Key Project Startup Team

Quality Focus ISO 9001:2015 Certified and Member of US TAG

Unmatched Procedural Knowledge and Technical Data Management

Broad Scope from Protocol and Cleaning Levels, to Tool Hook Up, Certification and Ongoing Monitoring.

Construction Clean - Protocol

ACM Assists the Contractor and Owner to Schedule Protocol levels, Requirements, Cleanings and also; 

  • Provides administrative support to management and teams.
  • Sets training schedules to match construction schedules.
  • Complete training of all Contractor personnel.
  • Provides badging control and personnel database.
  • Procures and provides all temporary protocol related signage.
  • Provides supervision for temporary material entry and gown rooms.
  • Monitors material and gown entry procedures.
  • Establishes and maintains protocol violation database.
  • Establishes dirty work permits for trades, area inspections and maintains database
  • Monitors environment, including particle counts, temperature and humidity and maintains databases.
  • Defines personnel and staffing levels.
  • Procures and Manages all cleanroom and gowning consumable supplies.
Protocol Cleanroom Poster

Why Choose ACM’s Protoclean Service?

ACM’s Protoclean services for clean-build construction not only ensure your cleanroom meets ISO 14644-4 standards but also guarantee that it continues to run clean year after year. By partnering with ACM, you invest in a cleanroom that performs optimally, from initial build through ongoing operations.

Proven Results and Significant ROI

  • Over 99.4% Yields on First Run Production:

    • ACM customers experience more than 99.4% yields on the very first run of product construction in cleanrooms built with our Protoclean service. This ensures your cleanroom is ready to support high-quality, efficient production from the outset.

  • Substantial Revenue Impact:

    • Our Protoclean services contribute to generating hundreds of millions of dollars in added revenue annually. By minimizing defects and ensuring product quality, the results of a cleanroom built by ACM significantly boost production efficiency and profitability.

  • Long-Term Cleanroom Performance:

    • ACM’s Protoclean methodology ensures that your cleanroom’s cleanliness is maintained year after year, reducing downtime, contamination risks, and costly repairs.

Why It’s Worth the Investment

  • Small Investment, Big Returns:

    • While the upfront cost of building clean might seem like a small investment, the long-term benefits—ranging from higher yields to increased revenue—make it an essential part of the cleanroom construction process.

  • Sustained Cleanroom Integrity:

    • A cleanroom built to the highest cleanliness standards provides ongoing operational reliability, ensuring that your production lines continue to operate efficiently without interruptions.

  • Reduced Risk of Contamination:

    • Proper cleanroom construction mitigates the risks of contamination, improving product quality, and reducing the potential for costly recalls or failures.

ACM Protoclean Protocol Services have been utilized at:

  • Globalfoundries
  • SUNY Technical Center
  • Motorola MOS 12, 17 & 19,
  • Intel
  • Microchip
  • AMG
  • LSI Logic
  • Applied Mechanical
  • Hughes
  • Jazz Semiconductor
  • Magic Semiconductor
  • UC Santa Barbara
  • Northrop Grumman
  • Western Digital
  • White Oak Semiconductor
  • Infineon Semiconductor
  • and many more….
Paul Wilson

Paul Wilson

Global Director of Protoclean Protocol

ACM’s Protocol Manager

ACM’s Protocol Manager plays a pivotal role in guiding customers through all Protoclean levels and ensuring that every aspect of cleanroom construction adheres to the highest standards. From inspections to violations, the Protocol Manager provides expert consultation and support to ensure that all cleaning processes are performed and documented appropriately.

Comprehensive Consultation and Oversight

  • Protoclean Level Consultation:

    • The Protocol Manager consults with the customer on all Protoclean levels, ensuring each phase of cleanroom construction is completed with precision and in compliance with industry standards.

  • Inspections and Violations Management:

    • ACM tracks and manages all inspections and violations, identifying when cleaning procedures require further action. This proactive approach ensures that any issues are promptly addressed, maintaining the cleanroom’s integrity.

Cloud-Based Tracking for Real-Time Transparency

  • Proprietary Software System:

    • All inspections, violations, and cleaning activities are captured and stored on ACM’s cloud-based software system, which is securely accessible to both the customer and contractor in real time.

  • Easy Access to Data:

    • The system provides immediate access to vital project data, ensuring full transparency and keeping all stakeholders informed on progress, compliance, and any required corrective actions.

Speak with a Protoclean Representative

For more information or to discuss your cleanroom construction project with a Protoclean representative, CONTACT US today. ACM’s team of experts is ready to support your cleanroom needs and ensure the highest level of performance and compliance.