The difference between the two starts with the training. In order to work in the cleanroom facility, our technicians are put through ACM’s proprietary training program that covers topics such as microbiology, Cleanroom behaviors, aseptic gowning and protocol, good documentation practices along with cleaning techniques. Once the technician is certified through ACM, he/she is released to the cleanroom facility for site specific training that ranges from 1-8 weeks. At a FDA regulated facility, cGMP cleaner’s documentation practices are held to the same scrutiny as research scientists and even production operators, so the training must be parallel. Further, our cGMP technicians are constantly working through continuing education modules to broaden their understand of deviations, excursions, bacterial hits, cleaning protocols, product safety and personal safety. In a nutshell, it is a lot more work to build a successful cleaner for a cleanroom facility when compared to a janitorial cleaner for an uncontrolled space or office.

That’s a great question, and it’s the most popular question asked so far in this century. Particle counts are taken perpendicular to the air stream, usually at working height. Some systems actually monitor the particle counts within 6 inches of the filter face. In either case only clean, undisturbed air is sampled. Particle generation occurs with movement. Humans, temperature and humidity, earth movements and molecular activities cause the particles on surfaces to move and become potential contamination. We take particle counts at varying temperatures and conditions for a more accurate measurement of the problem.

All cleanroom cleaning consist of proper staff training, supplies, equipment, methodology, surfaces to be cleaned, cleaning frequencies and documentation. In addition to technical training, it is important that cleaners be trained in ‘why a cleanroom exists’. Once a cleaner know ‘the whys’, they are able to make good judgment decisions using their technical skills. The typical training program may resemble the following agenda: understanding why one needs cleanrooms, cleanroom design, terminology, cleanroom definitions, how people impact the cleanroom, static electricity, why preventative behavioral actions, why gowning requirements, gowning demonstration, microcleaning, science of particle attachment and removal, chemical safety training, why different types of cleanroom cleaning supplies, why cleaning procedures, why cleaning methodology, why cGMP’s and why documentation. All classroom training is applied to the field, and hands-on training by a qualified trainer is performed. Cleanroom supplies must be selected to meet the cleaning and disinfecting demands and eliminate recontamination and eliminate product contamination.  Cleanroom detergents are ULPA filtered to 0.1 microns.  Disinfectants are selected based on bio-contamination, rotation and the commodity produced.  The vacuum cleaner’s exhaust is filtered to 0.1 microns.  Wipes are cleanroom approved and chosen for surface compatibility.  The specific products purchased to clean and disinfect the room are selected for compatibility and performance. Methodology is developed as a guideline to eliminate potential product contamination and room recontamination. Methodology addresses cleaning procedures, process, surfaces and frequencies of application. Procedures are applied starting at the highest point in the room, ceilings or walls and finishing with the floors. The process is from the cleanest end of the cleanroom space (usually the area farthest from the gowning) to the least clean, and working your way to the gowning room then out of the gowning room to the uncontrolled area.  This method ensures that the maximum number of particles are captured and the least amount of cross-contamination occurs. When developing cleaning methodology processes, all cleanroom surfaces should be considered; rafters, interstitial spaces, duct work, plenum areas, ceiling panels (top and bottom), subfloors, waffle decks and subfabs require periodic cleaning.  T-bars, lighting, ionizing grids, return air vents, walls, windows, work stations, equipment surfaces, cabinets, sinks, shelves, furniture, doors, pass-throughs, air locks, trash cans, floor mats and floors require more frequent cleaning or disinfecting. The frequency of cleaning and disinfecting will be determined by the vulnerability of the product being produced and validation tests.

Generally, the class of the room isn’t as big of a consideration when developing a cleaning program because it is relative. The gowning level, the number of air changes per hour, the materials used and the number of personnel are proportionate to the level of the Class of the cleanroom. Particle accumulation is occurring continuously along the same ratios regardless of the class of the room.

To eliminate potential contamination, ACM thoroughly cleans the following cleanroom surfaces on the schedule mandated by government regulations and customer expectations in your industry: rafters, interstitial spaces, duct work, plenum areas, ceiling panels, T-bars, lighting, ionizing grids, return air vents, walls, windows, work stations, equipment surfaces, cabinets, sinks, shelves, furniture, doors, pass-throughs, air locks, floor mats, floors and raised floors, and sub-fabs. We make sure you have the properly filed reports for compliance at all levels as part of our Guaranteed Effortless Compliance promise to you.

There are several ways to know if your room is clean. Visual, surface counts, fall-out counts and particle counts are the most commonly used.     Visually, by looking at the surface at an angle of approximately 10% with the human eye, one can easily see particles that exist that were not visible at a glance.  Surface counts may be taken with a surface counter.   This counter electronically measures particles on surfaces down to molecular levels.  Fall-out counts may be taken using petri dishes or other surface substrate and examined under a microscope. Airborne particle counts may be taken using an air particle counter. Microbial environmental testing is used to determine bacteria, yeasts, molds and spores. Whether your concerns are viable particles or potential yield increases, a cleaning program can be developed to keep your cleanroom operating at peak performance, with results from two to ten times cleaner, effortlessly!

ACM certified technicians have been trained to clean all cleanroom surfaces using ACM’s We-Stake-Our-Reputation-On-It cleaning methodology. We start at the top and work our way down, beginning at the cleanest end of the cleanroom space, and moving through to the least clean, as we carefully clean our way out of the room. The certified ACM technicians’ methods ensure that the maximum amount of particulate matter is captured with the least amount of cross-contamination.

WE ARE SO GLAD YOU ASKED THIS QUESTION! Fumigation is the vaporization of a solution into the air in an environment where surface sanitization is a concern. Here’s the deal: Fogging does not clean gross contamination. The surfaces must be cleaned prior to fogging. If there is gross contamination—e.g. dust, debris, or papers, boxes, wet or moist areas or anything covering a surface to be sanitized—then the efficacy of the fumigation process will be compromised. It should also be noted that certain bacteria can remain viable in dust and debris for long periods. The dust and debris act as an umbrella and protect the microorganisms from direct contact with the vapor, meaning you just lost the benefits of fogging! For the fumigation to work well (and do what it’s supposed to do), the room should be subject to both a Superclean to expose as much surface area as possible. It is not possible to over-emphasize the importance of a thorough cleaning of the room prior to the fumigation process. Here’s why: if the vapor cannot penetrate into a particular place then no sanitization will occur. To make sure the space is ready: • Dispose of any unnecessary items and clear out drawers and cabinets. • Where items cannot be removed, raise the objects to ensure an air path is available around and underneath them. • Identify equipment such as safety cabinets, fume hoods, laminar flow benches, incubators, freezers, refrigerators, or other fixtures and appliances to ensure that provisions are made so adequate vapor reaches these areas. Fumigation may be performed in air-ducts, HVAC systems, in labs, equipment and cleanrooms. There are several sanitizing solutions that may be used for fogging. Hydrogen Peroxide (H2O2), familiar to most people, is one such solution. In short, the technology utilizes the free radicals generated from hydrogen peroxide vapor to kill micro-organisms such as bacteria, viruses molds and fungi. The process relies on kinetic energy to ensure that the vaporized H2O2 superoxide and hydroxyl radicals are able to effectively contact and deactivate the microorganisms. Once the bio-deactivation process has finished, the hydrogen peroxide vapor is catalytically converted to water and oxygen, H2O and O2. Cleaning and physical characteristics of the room must be taken into account when considering fogging as an element of the sanitization process. As mentioned above, fumigation is a surface sanitizer. The vapor must make contact with the microorganisms. In summary, a thorough cleaning must be performed prior to any fumigation actions. Remember: fogging is no substitute for cleaning. If there is gross contamination—e.g. dust or covered surfaces—then the efficacy of the fumigation will be severely reduced. It should also be noted that certain bacteria can remain viable in dust for long periods. For those in doubt, we will repeat: It is not possible to over-emphasize the importance of thorough cleaning of the room prior to the fumigation process.

Whether your concerns are viable particles or potential yield increases, ACM associates will develop a program for you to give you guaranteed effortless compliance. Call or contact us now and let our team of experts keep your cleanroom operating at peak performance, create the reports you need, increase your productivity, and handle the paperwork for you. From three to ten times cleaner, effortlessly!